M/S K.T.Mechanical

We offer a high-precision Rotary LED Bulb Assembly & Testing Machine designed for the fast and consistent assembly of LED bulb housings with B22 caps. The machine features manual loading and automated multi-station operation on a cam-based rotary indexing platform, ensuring efficient assembly and real-time quality testing of two bulbs per cycle.

Key Features:

• Cam Indexer-Based Rotary Table

• Dual-Part Fixture for Higher Throughput

• Automatic B22 Cap Alignment via Pin Guidance

• Wire Cutting & Bending System

• Eyelet Insertion Units for Both Bulbs

• Integrated Power Meter Testing for Both Bulbs

• Automatic OK/NG Ejection via Separate Chutes

• Compact Design with PLC + HMI Control

• Low Maintenance & Operator-Friendly

Working Process:

• Manual Loading: Operator loads two LED housings (with B22 caps) into the fixture.

• Cap Orientation: The machine aligns the cap using pin guidance for accurate positioning.

• Wire Cutting & Bending: Cuts and bends wires coming from the B22 cap.

• Eyelet Fixing – Unit 1: Inserts eyelet into the first housing's B22 cap.

• Eyelet Fixing – Unit 2: Inserts eyelet into the second housing in the same fixture.

• Testing Station: Checks both bulbs for electrical parameters using power meters. Sends OK/NG signal to PLC.

• Auto Ejection: OK bulbs move to conveyor via OK chute, NG bulbs to bin via separate chute.

This machine is ideal for LED bulb manufacturers seeking to automate their production line, improve quality control, and reduce manual workload.

✅ Customization Available
✅ Made in India
✅ Backed by After-Sales Support

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We offer a compact, high-speed LED Bulb Eyelet Fixing Machine tailored for precise and efficient eyelet insertion on B22 cap housings. Designed with automated components and a sturdy build, the machine uses a vacuum-based pick-and-place mechanism and automatic eyelet feeding to ensure consistent output of 1100–1300 pieces per hour, all while requiring minimal manual intervention.

🔑 Key Features:

• Automatic Eyelet Feeding

• Vacuum Suction System for Accurate Eyelet Pickup

• Precise Eyelet Fixing on B22 Cap

• Manual Housing Loading – Simple & Fast

• MS Frame with Height-Adjustable Delrin Fixtures

• PLC Controlled for Reliable Operations

• Compact Footprint & Operator-Friendly Design

• Durable, Low-Maintenance Build

⚙️ Working Process:

1. Manual Loading: Operator places the LED housing onto the fixture.

2. Automatic Eyelet Feeding: 2 Eyelets are delivered via feeders.

3. Pickup & Transfer: Vacuum mechanism picks both eyelets accurately.

4. Eyelet Fixing: Machine securely fixes the eyelets onto the B22 cap.

5. Part Removal: Operator removes the finished housing and repeats the cycle.

✅ Customization Available
✅ Made in India
✅ PLC-Controlled for Consistent Operation
✅ After-Sales Support Provided

Additional Information:

• Production Capacity: 1000-1200/hr
• Delivery Time: 2 Weeks
• Packaging Details: Paid wooden packaging

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