M/S K.T.Mechanical

We offer a fully automated Pick and Place System engineered specifically for multi-stage power press operations in the sheet metal industry. This advanced setup automates sheet handling across multiple presses, minimizing manual intervention and maximizing throughput.

Designed with servo-driven precision, the system handles sheet placement from pallet loading to final part ejection onto a conveyor, synchronizing seamlessly across five press machines with intermediate stations.

🔑 Key Features:

• Servo-Based Pick and Place Arms for Accurate Sheet Handling

• Twin-End Vacuum Arm with Dual Functionality

• Automatic Sheet Separation from Pallet Stack

• PLC + HMI Controlled for Complete Line Synchronization

• Seamless Transfer Between 5 Presses

• End-of-Line Conveyor for Final Part Collection

• Press-Mounted Arm with Precision-Driven Guide System

• High-Speed Cycle Time with Repeatable Accuracy

• Low Operator Dependency & High Safety Compliance

⚙️ Working Process:

1. Sheet Loading: Operator loads a stack of raw sheets onto the pallet station.

2. Auto Separation & Pick: System adjusts and automatically picks one sheet at a time.

3. Die Feeding: The press-mounted vacuum arm picks the sheet and inserts it into the die.

4. Intermediate Transfer: The dual-ended arm transfers the next sheet to a side table for queuing.

5. Sequential Pressing: Sheets move through 5 presses with automated coordination.

6. Final Ejection: After the last press, the finished part is placed onto a conveyor.

7. Part Collection: Operator collects the completed sheet metal component from the conveyor end.

✅ Customization Available
✅ Fully Automatic Operation
✅ Servo + PLC + HMI Integrated
✅ Made in India
✅ After-Sales Support Provided

Additional Information:

• Production Capacity: 400 pcs per hour
• Delivery Time: 5 weeks
• Packaging Details: Paid basis as per party requirement

The pick and place unit for fan guard assembly into the press is an automated system that simplifies the manufacturing process. Using robotics and sensors, it quickly and accurately picks up the fan guard components and places them onto the press. This eliminates manual handling, reduces errors, and improves productivity. With precise positioning and secure placement, it ensures consistent quality and faster production. By automating this task, it saves time, enhances safety, and streamlines the assembly line.